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How a pizza peel can carry you from beginner to intermediate CNC

When you first start out in a CNC business, it’s completely fine to work with template files you get from others. (We’ll actually give you a free download to this project at the end of this guide to get you going.) But long-term, woodworkers who only use pre-made templates will only be able to make common projects. And it’s hard to build your practice, whether as a hobby or a business, with copy-and-paste projects. If your customers can get everything you make at a big box store, then most of them will get those items at the big box store.

 

To break out, you’ll have to turn your own ideas into beautiful projects. You can use common design programs like Vectric VCarve, Aspire, and others to either personalize the project files you already have or to create new projects from a blank file.

 

This guide might look imposing at 25 steps, but it’s modeled after one of our top YouTube videos. With the video playing and this guide open, you should be able to go from blank file to finished pizza peel in just a couple of hours. And after that, you can carve as many of your own, customized pizza peels as you can sell. More importantly, you’ll know how to start a new project from scratch.
 

Specifically, you should feel more confident around:

  • Working with material dimensions
  • Using guides and layers to structure a design
  • Setting up toolpaths with ramps, offsets, and depth controls
  • Choosing the right bit for the job
  • Conducting cuts and finishes in the right order
  • Running safe, efficient machining operations
Alt image

Stage 1: Set up your project

Step 1. Create a New File

 

First, open your design software (such as Vectric VCarve, Aspire, or similar) and create a new single-sided job. Set your XY datum to the center for easier alignment during design and machining.

 

Step 2. Set Material Size
 

Input the material dimensions. For this project, a common blank is 16 inches wide by 24 inches tall—enough for both the pizza platform and handle. You should use material labeled at least ¾-inch for a pizza peel, but be sure to actually measure your material with a pair of calipers.
Always measure your material with calipers! The wood stock you get from most suppliers is sold in “nominal sizes,” meaning that the stated size was what the wood measured before it was dried and planed. The actual finished stock that you mount on your router will be more thin.
 

Step 3. Enter Material Thickness
 

When we did this project for the video, the stock was closer to 0.68” thick rather than the stated 0.75”. Since we want to cut entirely through the project this time, it’s easiest to add a little height to the software so it cuts into the spoilboard slightly. After rounding up to 0.7”, we know we’ll be all the way through the material on the cuts. 
If you’re planning to add a design when you’re done, be sure to offset the design depth by the same amount or else use the exact depth of the wood for this step. By the way, adding names that are common to your community or local slogans or catchphrases are a great way to localize a pizza peel and make it more likely to sell.

 

Step 4. Save the Project
 

Before going further, save your project file. Most CAM programs don’t autosave, so get in the habit of saving often. Name your file something descriptive, such as Pizza Peel-Final.

Stage 2: Design the Pizza Peel

Think about how you want the final pizza peel to look and feel. Do you want a circular or square area? How long should the handle be? Will the final product hang directly from a hole in the handle or will something like a silicone loop be added? How thin or thick will the front taper be? 


If thick pizzas are popular where you live, you can get away with a shorter taper that is less likely to chip or break. But customers who eat thin pizzas want a longer taper that lets the peel get under those thin crusts. The steepness of the taper will also depend on what router bit you use, which we’ll discuss more in steps 13-16.
 

Step 5. Build Out the Core Basic Shape
 

We’re going to go back and nail the details, so just do the basic shape for now. Draw two rectangles. Obviously, the main rectangle needs to be large enough for the largest pizzas customers might use it on. For most home chefs working with homemade or frozen pizzas, that’s 13 inches, but the largest of the common storebought pizzas are 20 inches. For our example, we’re going to use essentially all of the material and set width to 15 inches and height to 23 inches, trimming a ½ inch from each side of the material. 
 

Remember to set the anchor point to zero. And then program in the sizes with the draw rectangle tool. For our main area, we’re doing a width of 15 and then a length of 17 inches, giving us a roughly square area for the pizza to sit on, plus a little room on the front for a 2-inch taper.
 

Then add a second rectangle for the handle. For our handle, we went with 7 inches. For most home chefs, they need a handle at least 5 inches long. (If you want to sell to some pizza shops with those large brick ovens, you’ll need to create a handle that will fit snugly into a rod. Your CNC router likely can’t create a handle multiple feet long, and you would waste a lot of material cutting it out from the large board necessary to make it from one piece.) 
 

Once you have both rectangles on the screen, you can use guidelines to ensure you place them properly in the next step. Now is a good time to do a save, though.
 

Step 6. Place the Handle and Pizza Peel
 

Place guides to define where the handle will go and where the taper will start and end. You can place guides by hand in most computer-aided manufacturing software, but if you’re comfortable with grids and measurements, the easier way is to create new guidelines from the menu.

 

Right click and select your software’s option to create a new guide line and place it running up and down in the center of the project. Make sure the “Snap To” option is selected, and then double click the larger rectangle where the pizza will sit. Then move it up to almost the top of the project while keeping it centered left-to-right.

 

Then shift the smaller rectangle to the bottom of the pizza rectangle so the handle extends from the pizza rectangle. Then, to turn the rectangles into one piece, use the software’s cut function, usually symbolized with a pair of scissors. Use those scissors to cut away the two lines separating the handle and the platform for the pizza.

 

Step 7. Creating the Taper Profile
 

The current design probably looks a little extreme and sharp, like something you could make with a circular saw. To soften the corners, we’re going to tell the software to taper them down. Use the polyline tool to do this, drawing a polyline from the edge of the handle to a few inches up the side. Then draw another, symmetrical line on the other side.

 

Then cut the two corners away with the scissors. Finally, use the fillet command, usually under a menu title like “edit objects” to apply a normal fillet to each side. We used a 4-inch radius on ours for the upper corners, a 2-inch radius on the upper part of the handles, and a 1-inch fillet on the bottom corners.


Step 8. Create the Tapers for the Front
 

A pizza peel’s magic lies in its thin, tapered front edge. We’ll create this with a separate taper layer in the design file. Add a circle at the platform’s top edge, then offset it to form arcs that define the taper’s curve. Remember to name your layers with descriptive titles, like “Peel Shape” for the main file and “Taper Layer” for the taper path. 

 

We also recommend picking a separate color for the second layer.

 

We’ll continue to define the taper in the following steps, so just get the circle on there for now.


Step 9. Create New Parallel Guides
 

Add a new guideline with whatever distance you want your taper to go. For our 2-inch taper, we added a new guideline, you guessed it, 2 inches below. The easiest way to do this, since we have a guide marking the end of the pizza peel, is to add a new guide “Relative to guide” 2 inches below number 1.

 

Step 10. Rounded Taper Area
 

Move your circle to the center of the peel with the forward edge on the new guide. Then use “Offset Vectors” to add a larger circle that defines the length of the taper at the center. Add an offset vector 2 inches outwards/right from the original circle. Then, with the new circle selected, do that again so that you have three circles with a 2-inch gap between each.

 

Then move the middle circle to the Pizza Peel layer, off of the taper layer.


Draw a horizontal line across the two red lines and then use the scissor tools to remove the bottom halves of both red circles and the horizontal line in the center of the project, leaving you with a taper layer that shows a rainbow shape.

 

Step 11. Finish Off the Shape of the Pizza Peel
 

When you return to the pizza peel layer, that middle circle we moved to it will now cut across the handle and sides of the pizza peel. Use the scissor tool to remove every part of the circle except the front arc and the small segment that cuts across the handle. Then use the select tool to select and delete the arc that cuts across the handle.

To add the hanging hole, use the circle command to add a hole that is 1/8 to ¼-inch larger than the spiral bit you are using.

Stage 3: Tool Path Setup

Switch from the design area to the CAM section in order to make the tool paths. This works best if you have a database of the tools you use, which is why IDC tool sets come with the relevant databases for download.

 

Then tell the software which bits you will use on which paths. For the front taper, we’ll use a V-bit. The larger the V-bit, the more gentle the taper will be. We used a 150 V-bit for a long, gentle taper that can get under any pizza.

 

For the hanging hole and the rounded edges of the pizza peel, we’ll use a rounded bit.

 

Step 12. Offsetting the Tool
 

When setting up roundover or form tools, pay attention to whether the toolpath should run on, inside, or outside the vector. For a proper edge roundover, it must cut on the vector.

 

Step 13. Profile Tool Path
 

Use a profile toolpath to cut the outline of the peel. This is where you’ll choose whether to cut inside or outside the vector. For the peel’s outer shape, select outside right to preserve the full size.

 

Assign a ¼-inch compression bit using a spiral ramp path to the inside/left for the handle hole.

 

Step 15. Select your bit
 

You’ve already chosen the types of bits as you programmed the tool path, but now you have to tell the software whether you’ll use an up-cut, down-cut, or compression bit for the job. In this case, we recommend using a compression bit, which prevents tear out on the top or bottom of the project as your machine cuts out the pizza peel.


Step 16. Add Ramps to Tool Path
 

Check the software’s proposed tool paths and look for anywhere a cutting path starts in the middle of the material. If the router plunges the bit straight into the material, it will usually make a mark. To prevent this, create ramps in the tool path to slowly descend the bit into the material.

 

Step 17. Save Tool Paths
 

Once verified, post-process and save the toolpaths in the format required by your CNC’s control software. Name each path clearly. For instance, there’s a ¼-inch spiral cut, a roundover path for the edges, and a compression cut for shaping the pizza peel. So name them things like Spiral Cut, Rondover Path, and Compression Cut or Hanging Hole, Edging, and Cutout path.

Stage 4: Prep your router

Step 19. Control Software

You now have to send the tool paths to your CNC router using a separate control software. We strongly recommend gSender which is the most-modern version of this software and works on all CNC routers that use the Arduino circuit board.

 

Step 20. Cut Out the Pizza Peel
 

Start with the program for the V-bit to carve the taper. Use the spiral drilling path with the rounded bit. First, it should make the handle hole while there’s still plenty of wood holding it in place, then it will carve out the shape of the pizza peel. Finally, use the compression bit and its programming to cut the hole and cut out the pizza peel.

 

Step 21. Machine Sanding

 

Almost done! Remove tabs with a chisel or flush-cut saw, then sand the peel with progressively finer grits. Focus especially on the handle edges and tapered front.

 

And now you just need to make any fine adjustments to any flaws you see. Your program is now ready to use on as many pizza peels as you can sell, and that first pizza peel is ready for you to use in your own home.

Remember to look for chances to personalize every new peel, so that buyers can show off a peel that’s unique to them or to your business.

 

Be sure to check out IDC Woodcraft’s free beginner’s CNC kickstarter guide. For those who want to try their hand at the feather inlay project in the IDC Woodcraft video above, click here for the instructions and g-code files.

 

IDC Woodcraft is also mobile! Check out our free apps on iPhone or Android. https://www.click.idcwoodcraft.com/feather-inlay-files-download