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| What you see or hear | Likely cause | First adjustment to consider |
|---|---|---|
| Burn marks on wood | Feed too slow, RPM too high, or dull tool | Increase feed slightly or lower spindle speed |
| Fuzzy top edge | Incorrect tool type or cutting direction | Try a downcut or compression bit |
| Chips packed in the slot | Poor chip evacuation | Reduce depth per pass or use a tool that clears chips better |
| Bit chatter or vibration | Feed too high, weak workholding, or low machine rigidity | Check clamps and reduce feed slightly |
| Bit breaks during plunge | Plunge rate too fast or cut too deep | Lower plunge rate and reduce depth per pass |
| Dull, rough surface finish | Worn bit or mismatched settings | Inspect the cutting edge and review feeds and speeds |